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Connector assembly line
AG117 | Connector Assembly
Automatic assembly line for automotive connectors with 11-Station rotary table. The assembly line handles different connectors, automatically adapting the assembly process and quality control programs.
Key advantages
- Layout – Compact and ergonomic
- Efficiency – Rotary table allowing 9 simultaneous operations
- Automatic feeding of all components
- All components and processes controlled by vision inspection
Performance
- Cycle Time – 3 seconds per piece / 900 parts per hour
- Component autonomy – 30 to 45 minutes
- Automatic feeding of all connector components
- Automatic seal feeding with custom system developed by Agix
- Designed to handle 5 connector variants
Quality Control
- Traceability – Storage of all controls in a database
- Connector colour control – Compatible with 5 variants
- Warp control of parts before and after assembly
- Control of metal insert presence
- Dimensional control after assembly
Automated processes
- Automatic Feeding and Control of All Components
- Assembly of Contact Block and Side Spacer
- Seal Assembly
- Assembly of Connector Block into the Housing
- Laser Engraving of Production Batch
- Automatic Packaging in Tray System
APPLICATIONS AND INDUSTRIES
Automotive Industry
Connector Industry
Application
Component assembly - Connector assembly - Seal insertion - Automatic packaging in tray system
Industries
Automotive - Connectors - Plastic injection
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FichaTécnica
Key Features
of Processing Capacity
Características | Descrição |
|---|---|
Type of equipment | Fully automated connector assembly line |
Cycle time | 3s per connector |
Processed parts | 5 types of connector and corresponding parts - Housing, Contact Block, Side Spacer, Spacing Grid, Seal |
Automated operations | Seal insertion - Pre-assembly of the lateral spacer on the contact block - Block assembly in the connector - Assembly inspection - Laser marking - Packaging in thermoformed plastic trays |
Quality control | All parts controlled by artificial vision - Colour detection of parts - Presence and shape verification - Measurement of assembly positioning using laser distance sensor |
Packaging | Automatic packaging module in thermoformed trays – Buffer for 6 empty trays and 6 full trays |
Parts feeding | Vibratory feeding systems & specialised seal feeding system - Developed by Agix |
Traceability | Laser marking of production batch - All control results are recorded in the database and linked to the part batch number |
Automation systems | Kuka Scara Robot - Cognex Vision Pro & DL Classify Tools - Siemens Automation |
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