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Production line for automotive battery temperature sensor

AG115 | CTS Thermal Sensor Line

Production Line developed for full automation of the manufacturing process for temperature sensors for electric vehicle batteries

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Key advantages

  • In-line assembly with injection moulding machine - no intermediate stores 
  • Capacity to process 2 sensor variants - Snap-fit and Screw-type
  • Automation of all manual processes
  • Automation of all quality controls

Performance

  • Cycle time - 4s per piece
  • Component autonomy: 60 min [o-rings]
  • Parts cooling buffer with capacity for 2 hours of production 

Quality Control

  • Traçabilidade - Armazenamento em base de dados de todos os controlos

  • Controlo nº de série - gravação e verificação 

  • Controlo de componentes - sub e sobre injeção - controlo dimensional

  • Teste elétrico do sensor de temperatura - após injeção e arrefecimento de 2 horas

  • Teste de estanquidade - após inserção de o-rings

Automated processes

  • Automatic transfer of insert to mould - overmoulding
  • Storage of part for cooling
  • Vision inspection of all components
  • Electrical test of the temperature sensor 
  • Automatic insertion of two o-rings per part
  • Leak Test - after o-ring insertion
  • Laser marking and verification via OCR-DL
  • Automatic packaging

APPLICATIONS AND INDUSTRIES

Automotive Electric Mobility

Application

Automotive component assembly - O-ring assembly - Leak test - Electrical test - cooling buffer for parts


Industrias

Automotive - Electric mobility - Automotive batteries - Electronics - Plastic injection

AG71-ID
AG71-AEREA1
AG71-AEREA2
AG71-GRIPPER
AG71-ALIMENTACAO-DE-MANGA-02
AG71-GRIPPER-03
FichaTécnica

Key Features 

of Processing Capacity

Datasheet
Características
Descrição
Type of equipment
Production line for automotive battery temperature sensor
Cycle time
4s per sensor
Processed Parts
Temperature sensor - 2 variants Screw-type & Snap-fit | O-rings - 2 per piece
Automated operations
Automatic transfer of insert to mould - overmoulding Storage of part for cooling Vision inspection of all components Electrical test of the temperature sensor Automatic insertion of two o-rings per part Leak Test - after o-ring insertion Laser marking and verification via OCR-DL Automatic packaging
Quality controls
Serial number control – recording and verification Component inspection, under and over-injection, dimensional control Electrical testing of temperature sensor after injection and 2-hour cooling Leak test after o-ring insertion
Parts feeding
Automatic - Vibrating feeding systems for O-Rings with singulariser developed by Agix
Packaging
Automatic packaging
Traceability
Laser marking of all parts with QR code, batch number and unique serial number - Control data stored in a database in relation to the serial number
Automation systems
Kuka Robots - Cognex Vision Pro & Deep Learning OCR - Siemens Automation - Foba Laser - Fortest Leaktest
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