Production line for automotive battery temperature sensor
AG115 | CTS Thermal Sensor Line
Production Line developed for full automation of the manufacturing process for temperature sensors for electric vehicle batteries
Key advantages
- In-line assembly with injection moulding machine - no intermediate stores
- Capacity to process 2 sensor variants - Snap-fit and Screw-type
- Automation of all manual processes
- Automation of all quality controls
Performance
- Cycle time - 4s per piece
- Component autonomy: 60 min [o-rings]
- Parts cooling buffer with capacity for 2 hours of production
Quality Control
Traçabilidade - Armazenamento em base de dados de todos os controlos
Controlo nº de série - gravação e verificação
Controlo de componentes - sub e sobre injeção - controlo dimensional
Teste elétrico do sensor de temperatura - após injeção e arrefecimento de 2 horas
Teste de estanquidade - após inserção de o-rings
Automated processes
- Automatic transfer of insert to mould - overmoulding
- Storage of part for cooling
- Vision inspection of all components
- Electrical test of the temperature sensor
- Automatic insertion of two o-rings per part
- Leak Test - after o-ring insertion
- Laser marking and verification via OCR-DL
- Automatic packaging
APPLICATIONS AND INDUSTRIES
Automotive Electric Mobility
Application
Automotive component assembly - O-ring assembly - Leak test - Electrical test - cooling buffer for parts
Industrias
Automotive - Electric mobility - Automotive batteries - Electronics - Plastic injection
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Key Features
of Processing Capacity
Características | Descrição |
|---|---|
Type of equipment | Production line for automotive battery temperature sensor |
Cycle time | 4s per sensor |
Processed Parts | Temperature sensor - 2 variants Screw-type & Snap-fit | O-rings - 2 per piece |
Automated operations | Automatic transfer of insert to mould - overmoulding
Storage of part for cooling
Vision inspection of all components
Electrical test of the temperature sensor
Automatic insertion of two o-rings per part
Leak Test - after o-ring insertion
Laser marking and verification via OCR-DL
Automatic packaging |
Quality controls | Serial number control – recording and verification
Component inspection, under and over-injection, dimensional control
Electrical testing of temperature sensor after injection and 2-hour cooling
Leak test after o-ring insertion |
Parts feeding | Automatic - Vibrating feeding systems for O-Rings with singulariser developed by Agix |
Packaging | Automatic packaging |
Traceability | Laser marking of all parts with QR code, batch number and unique serial number - Control data stored in a database in relation to the serial number |
Automation systems | Kuka Robots - Cognex Vision Pro & Deep Learning OCR - Siemens Automation - Foba Laser - Fortest Leaktest |
